NLT · Post-Harvest · Upstream of the Post-Processing SOPNLT · 采后 · 后处理 SOP 上游流程

Dry Room Operation & Debucking Readiness干燥房作业与下架摘花准备

Harvest Monday. Day 8 is the target, Day 12 is the outer bound. 周一采收。第8天为目标,第12天为最终期限。

The cycle — Day 8 target, Day 12 outer bound周期——第8天目标,第12天最终期限
Days 9–12 are contingency, not schedule第9–12天为应急,非常规排程
Mon
1
Tue
2
Wed
3
Thu
4
Fri
5
Check检查
Sat
6
Sun
7
Route分流
Mon
8
Target目标
Tue
9
Wed
10
Thu
11
Fri
12
Escalate上报
Initial drying初始干燥 Controlled drying控制干燥 Hold & takedown保持与下架 Extension延长干燥

How the schedule works排程运作原理

Day 8 is the target, not the deadline. Consistency is worth real money downstream — the trim room, Rob's machine schedule, and the aunties all plan around a Monday handoff. 第8天是目标,不是死线。一致性在下游意味着实实在在的效益——修剪房、Rob 的机器排期以及阿姨们都围绕周一交接安排工作。

Day 12 is the outer bound. Some batches will not be ready on Day 8, and forcing them down wet is worse than extending. Drying rate is the water load in the room against the capacity to remove it, and both vary: plant count, wet weight, leaf load, whether the room was wet-trimmed, how many dehumidifiers are running, whether AC control is holding. Day 12 is not a forced takedown — it is where the call stops being the technician's and becomes a documented decision by the Lead and the Supervisor. 第12天是最终期限。有些批次到第8天不会达标,湿着强行下架比延长更糟。干燥速度取决于房间内的水分负荷与除湿能力之比,两者都会变化:株数、湿重、叶量、是否湿修、除湿机运行台数、空调控制是否稳定。第12天并非强制下架——而是该判断不再由技术员决定,转为由主管与上级主管共同作出并记录在案的决策。

Most of that is knowable on Day 1其中大部分在第1天就可预知 Plant count, poundage, and leaf load are recorded at harvest. Dehumidifier count and AC status are known before the room is loaded. A heavy load should be predicted at intake, not discovered on Monday morning. 株数、重量和叶量在采收时已记录。除湿机数量与空调状态在装载前已知。重载批次应在入库时预判,而不是在周一早晨才发现。
The target is a window, not a point目标是区间,而非单点 The Pre-Trim Cure downstream (1–3 days, moisture-driven) absorbs the remainder. The dry room needs to land inside the cure's entry window and hand off an accurate reading — not hit the final number. 下游预修剪熟化(1–3天,由含水量决定)会吸收剩余差异。干燥房只需落在熟化的入口区间内并准确传递读数,无需达到最终数值。

The outer bound landing on Friday is convenient: a Day 12 takedown means bucking Friday, cure across the weekend, machine trim Monday. The cure absorbs the weekend either way. 最终期限落在周五很合适:第12天下架意味着周五摘花、周末熟化、周一机器修剪。无论哪条路径,熟化都能吸收周末时间。

Load assessment — Day 1, at intake装载量评估——第1天,入库时

Recorded before or as the room is loaded. This is what sets the expected track. 在装载房间之前或期间记录。这决定了预期路径。

  • Number of plants and source rooms株数与来源房间
  • Estimated wet weight (lb)预估湿重(磅)
  • Leaf load — whole-plant / leaf-on, or wet-trimmed叶量——整株带叶,或已湿修
  • Number of portable dehumidifiers running, and their condition运行中的移动除湿机数量及状态
  • AC control status — holding, or known marginal空调控制状态——稳定,或已知偏弱
  • Hang density — full room, or partial挂晾密度——满房,或部分
Track路径 Indicators判定依据 Expected takedown预期下架
Standard标准 Typical poundage for the room, dehumidification at full complement, AC holding, normal hang density该房间常规重量,除湿机满配运行,空调稳定,挂晾密度正常 Day 8 (Mon)第8天(周一)
Heavy重载 High poundage, heavy leaf load, a dehumidifier down, marginal AC control, or a fully packed room重量偏高、叶量大、有除湿机故障、空调控制偏弱,或房间完全塞满 Day 9–11, possibly Day 12第9–11天,可能到第12天
A Heavy classification is communicated at intake, not at takedown重载判定须在入库时通报,而非下架时 Tell the trim room lead and Rob on Day 1 that this batch is tracking long. They schedule a week out; a Monday morning surprise costs the whole downstream chain a day. 在第1天就告知修剪房负责人和 Rob,该批次预计会延长。他们提前一周排班;周一早晨的意外会让整条下游链条损失一天。
Room availability conflict房间占用冲突 Harvest runs weekly. An extension into Days 9–12 overlaps the next harvest's Days 1–5. A Heavy classification on Day 1 is also the earliest warning that next Monday's harvest may need somewhere else to hang, or may need to be split. Raise it with the Cultivation Lead at intake. 采收按周进行。延长至第9–12天会与下一批次的第1–5天重叠。第1天的重载判定同时也是最早的预警:下周一的采收可能需要另寻挂晾空间,或需要分批。请在入库时向种植主管提出。

Environment schedule环境设定进度

72°F69 666360 60%45 30150 D5 D7 D12 Standard Extension 123 456 789 101112 Day / 天 Day 7 routes the batch. Extension holds Phase 2 conditions. / 第7天分流。延长期维持第2阶段条件。
Temperature setpoint温度设定值 Humidity setpoint湿度设定值
Phase阶段 Days天数 Temp温度 RH湿度 Dehus除湿机 Air exchange换气 Lights灯光
1 — Initial drying1 — 初始干燥 1–3 · Mon–Wed1–3 · 周一至周三 63°F 20% 20% Intake + exhaust, continuous进气与排气,持续运行 Off关闭
2 — Controlled drying2 — 控制干燥 4–7 · Thu–Sun4–7 · 周四至周日 65°F 45% 45% 24 hours a day全天24小时 Off关闭
3 — Hold & takedown3 — 保持与下架 8 · Mon8 · 周一 70°F 55% 55% 24 hours a day全天24小时 Off关闭
E — ExtensionE — 延长干燥 9–12 · Tue–Fri9–12 · 周二至周五 65°F 45% 45% 24 hours a day全天24小时 Off关闭
Extension holds Phase 2 conditions — it does not continue Phase 3延长期维持第2阶段条件——不是延续第3阶段 Phase 3 is a takedown-day hold; its job is to stop the flower drying while the crew works. Applying it to a batch that still needs to lose water stalls the dry and burns a day. If the Day 8 gate fails, the room goes back to 65°F / 45% the same morning. 第3阶段是下架当天的保持条件,作用是在作业期间阻止花继续失水。将其用于仍需失水的批次会停滞干燥、浪费一天。若第8天判定未通过,当天早晨即将房间调回 65°F / 45%。
No fan points at hanging flower风扇不得直吹挂晾的花 Fans move air through the room; they do not blow on plants. Some facing up, some pushing across. Direct airflow dries the exterior faster than moisture can migrate out of the interior. 风扇的作用是让空气在房间内流动,而不是吹向植株。部分朝上,部分横向推动空气。直吹会使表面干燥速度快于内部水分迁移速度。

Phase detail阶段详情

Phase 1 · Days 1–3第1阶段 · 第1–3天

Initial drying初始干燥

63°FRoom temperature房间温度
20%TrolMaster + portable dehusTrolMaster 与移动除湿机
  • Set room temperature to 63°F on the TrolMaster.在 TrolMaster 上将房间温度设为 63°F。
  • Set TrolMaster humidity to 20% and every portable dehumidifier to 20% RH.将 TrolMaster 湿度设为 20%,每台移动除湿机同样设为 20% RH。
  • Run fresh air intake and exhaust continuously.新风进气与排气持续运行。
  • All floor fans on, alternating direction — some facing up, some pushing air across the room.所有地面风扇开启,方向交错——部分朝上,部分横向推动空气。
  • Complete and record the load assessment.完成并记录装载量评估。
Phase 2 · Days 4–7第2阶段 · 第4–7天

Controlled drying控制干燥

65°FRoom temperature房间温度
45%TrolMaster + portable dehusTrolMaster 与移动除湿机
  • Set room temperature to 65°F and humidity to 45% RH, TrolMaster and portables both.将房间温度设为 65°F,湿度设为 45% RH,TrolMaster 与移动除湿机均需设定。
  • Fresh air exchange 24 hours a day.新风换气全天24小时运行。
  • Check whether the TrolMaster sensors need calibration. Use the orange handheld temperature monitor as the reference.检查 TrolMaster 传感器是否需要校准。以橙色手持温度计作为参考基准。
  • Phase 2 is the real control lever. A standard batch lands here, and the extension is Phase 2 conditions carried on. Phase 3 is one hold day.第2阶段才是真正的控制杠杆。标准批次在此阶段完成干燥,延长期也是延续第2阶段条件。第3阶段只是单日保持。
Phase 3 · Day 8第3阶段 · 第8天

Hold & takedown保持与下架

70°FRoom temperature房间温度
55%TrolMaster + portable dehusTrolMaster 与移动除湿机
  • Set only if the Day 7 routing read says the batch is tracking to pass. Set Sunday evening so the room is stable Monday morning.仅当第7天分流读数显示批次有望达标时才设定。周日傍晚设定,确保周一早晨房间稳定。
  • Run the three-check gate before anything comes down.在任何花下架之前完成三项判定检查。
  • Record all readings on the batch record — post-processing needs the entry moisture.将所有读数记录在批次记录上——后处理环节需要入口含水率数据。
Phase E · Days 9–12E 阶段 · 第9–12天

Extension延长干燥

65°FBack to Phase 2回到第2阶段
45%Back to Phase 2回到第2阶段
  • Each extension day requires the Lead's authorization, recorded on the log with the reason. Extension is not automatic and it is not open-ended.每一个延长日都需主管授权,并在日志上记录原因。延长不是自动的,也不是无限期的。
  • Confirm the room actually went back to 65°F / 45% — not left at Phase 3.确认房间确实已调回 65°F / 45%——而非停留在第3阶段。
  • Re-run the full three-check gate daily.每天重新执行完整的三项判定检查。
  • Scout for mold twice daily. Extended time at moderate humidity is the botrytis window.每天巡查霉菌两次。中等湿度下延长时间正是灰霉病的高风险窗口。

Day 5 checkpoint — Friday · mandatory第5天检查点——周五 · 必检

The last day a change can meaningfully move the Day 8 result. It does not get skipped, and the Lead is notified either way — including when no action was needed. 最后一个能实质影响第8天结果的调整日。不得跳过,且无论结果如何都须通知主管——包括无需行动的情况。

  • Reweigh all three tagged branches. Calculate percent loss from their harvest day wet weight.重新称量全部三根标记枝。计算相对于采收日湿重的失重百分比。
  • Take pin meter readings. Probe through the bud shoulder toward the stem, pins fully sunk. Average 3–5 buds per point, across at least four positions. Second reading on a thin twig at each point. Wipe pins with 70% IPA between samples.进行针式水分仪读数。从花肩部朝茎方向插入,探针完全没入。每点取3–5个花头平均值,至少四个位置。每点另取一次细枝读数。每次取样间用70%异丙醇擦拭探针。
Finding判定 Reading读数 Action措施
Ahead of pace进度偏快 Weight loss over 75%, or buds at or below 12% MC失重超过 75%,或花已达到或低于 12% 含水率 Raise RH toward 55% early to slow the dry. Notify the Lead.提前将湿度上调至 55% 以减缓干燥。通知主管。
On pace进度正常 Weight loss around 55–70%, buds still above 14% MC失重约 55–70%,花仍高于 14% 含水率 Hold Phase 2 setpoints. Record and notify.维持第2阶段设定值。记录并通知。
Behind pace进度偏慢 Weight loss under 50%, or buds above 18% MC失重低于 50%,或花高于 18% 含水率 Drop RH 5–10% for Days 6–7. Notify the Lead. Flag the batch as likely to extend and tell the trim room.第6–7天将湿度下调 5–10%。通知主管。标记该批次可能延长并告知修剪房。
These bands are estimates until NLT has its own curve在 NLT 建立自身曲线之前,这些区间仅为估算值 The first two or three cycles of branch weights establish the real numbers. Replace these once there is data. 前两到三个周期的标记枝重量数据将确立真实数值。取得数据后请替换这些区间。

Day 7 routing decision — Sunday第7天分流判定——周日

Run a short read — one tagged-branch weight and one meter sample. This decides what the room does overnight. 进行一次简短读数——一根标记枝称重加一次水分仪取样。这决定房间当晚的运行状态。

Standard标准路径

Tracking to pass有望达标

Weight loss 70%+, buds approaching 12–13%. Set Phase 3 (70°F / 55%) Sunday evening so the room is stable Monday morning.失重 70% 以上,花接近 12–13%。周日傍晚设定第3阶段(70°F / 55%),确保周一早晨房间稳定。

Extension延长路径

Clearly short明显不足

Weight loss under 65%, buds above 14%. Hold Phase 2 conditions — do not set Phase 3. Notify the Lead and the trim room that Monday takedown is at risk.失重低于 65%,花高于 14%。维持第2阶段条件——不要设定第3阶段。通知主管与修剪房,周一下架存在风险。

Why this read exists此次读数的意义 Setting Phase 3 on a batch that then fails the Monday gate costs a full day of drying at 55%. The Sunday read is what prevents that. 若对随后未通过周一判定的批次设定了第3阶段,将白白损失一整天在 55% 下的干燥时间。周日读数正是为了避免这种情况。

Readiness gate — Day 8 onward, run daily准备判定——第8天起,每日执行

All three checks are taken and recorded. From Day 8 on, this gate runs daily until the batch passes, or reaches Day 12 and escalates. 三项检查全部执行并记录。自第8天起每日执行,直至批次通过,或到达第12天转为上报决策。

One meter, and it is the reference只有一台水分仪,且它就是基准 The room runs a single dedicated FLIR MR40. No pin meter sold is calibrated for cannabis — they all read a wood scale — so the 11–12% band is this meter's number on this flower. Substituting another meter mid-cycle, even the same model, moves the band without telling you. Check the pins are straight and clean before the cycle starts. 本房间仅使用一台专属的 FLIR MR40。市售针式水分仪均未按大麻校准——读的都是木材刻度——因此 11–12% 区间是这台仪器在这批花上的读数。周期中途更换仪器,即使是同型号,也会在无声中改变该区间。周期开始前请检查探针是否平直、洁净。
Check检查项 Criterion标准 Note说明
Snap test折断测试 60% or more of small lateral branches snap cleanly60% 或以上的细侧枝能干脆折断 Pencil-thickness and under. Main stalks still bending is normal — do not wait on them or you will overdry the batch.铅笔粗细及以下。主茎仍能弯曲属正常——不要等待主茎,否则会造成整批过干。
Moisture meter水分仪 Buds average 11–12% MC · thin stems 10–12%花平均 11–12% 含水率 · 细茎 10–12% Sample from at least four positions in the room, not one convenient rack.房间内至少取四个位置取样,不能只取一个方便的架位。
Harvest day wet weight采收日湿重 75–80% loss from harvest day wet weight相对采收日湿重失重 75–80% The only check that catches a batch whose stems snap while the interior is still wet.唯一能识别"茎已折断但内部仍湿"批次的检查项。
When the checks disagree检查结果不一致时 Weight wins on the wet side. Dense buds can pass the snap test while still holding water in the interior — stems snapping at only around 60% weight loss is misleading. The meter wins on the dry side. Under 10% MC is overdried whatever the weight says, and the cure cannot add moisture back. 偏湿一侧以重量为准。密实的花头可能通过折断测试但内部仍含水——失重仅约 60% 时茎已折断具有误导性。偏干一侧以水分仪为准。低于 10% 含水率即为过干,无论重量如何,且熟化无法补回水分。
Photograph each reading in place在原位拍摄每次读数 One frame per room position, taken with the pins still sunk in the bud, so the reading, the position, and the probe depth all sit in the same picture. File the four frames with the batch record. Over a few cycles this builds a visual reference for what 11–12% actually looks like — something a number cannot teach the trim crew. 每个房间位置拍摄一张,拍摄时探针仍插在花中,使读数、位置与插入深度同处一张照片内。四张照片随批次记录归档。累积几个周期后即可形成 11–12% 实际形态的视觉参考——这是单靠数字无法教会修剪人员的。

Exceptions at takedown下架时的例外处理

Condition情况 Response应对
Checks pass检查通过 Buck on schedule. Record readings on the batch record. Cure length judged normally by Rob.按计划摘花。将读数记入批次记录。熟化时长由 Rob 正常判断。
Wet but workable偏湿但可处理
Stems snap, weight loss 65–75%, buds 12–14%茎能折断,失重 65–75%,花 12–14%
Buck. Flag the lot for a full 3-day cure and note it on the batch record. Lids off the full 15–20 minutes every morning.摘花。标记该批次进行完整3天熟化,并记入批次记录。每天早晨完整开盖 15–20 分钟。
Not ready, before Day 12未就绪,第12天之前
Weight loss under 65%, buds over 15%失重低于 65%,花高于 15%
Do not buck. Extend one day with the Lead's authorization. Re-run the gate tomorrow.不要摘花。经主管授权延长一天。次日重新执行判定。
Not ready, at Day 12未就绪,已到第12天 Do not buck on the date alone. Run the full gate, escalate to the Lead and the Supervisor the same day, and record their decision with its cause. Take down: extended cure, verbal handoff, closing readings on the batch record. Keep hanging: twice-daily mold scouting, a stated re-check date, and the room conflict resolved before the next harvest is cut.不得仅因日期而摘花。执行完整判定,当天上报主管与上级主管,并记录其决定及原因。若决定下架:延长熟化、口头交接、将结束读数记入批次记录。若决定继续挂晾:每日两次霉菌巡查、明确的复检日期,并在下一批采收前解决房间占用冲突。
Overdried过干
Buds under 10% MC, weight loss over 82%花低于 10% 含水率,失重超过 82%
Buck on schedule and notify post-processing. The cure cannot put moisture back. Overdried flower sheds trichomes in machine trim and breaks up on the sifting tray — handling gets gentled downstream, and the cause gets investigated before the next cycle.按计划摘花并通知后处理环节。熟化无法补回水分。过干的花在机器修剪时会脱落腺毛,在筛盘上易碎——下游需减轻处理力度,并在下一周期前查明原因。

Extension management — Days 9–12延长期管理——第9–12天

Every extension day: confirm the room is back at Phase 2 conditions, re-run the gate, and read the setpoint-versus-actual record. That record is the diagnosis. 每个延长日:确认房间已回到第2阶段条件,重新执行判定,并查看设定值与实际值的记录。该记录即为诊断依据。

Pattern形态 Diagnosis诊断 Response应对
Actual RH tracked setpoint all cycle整个周期实际湿度跟随设定值 The load was simply large. The dry is working, it just needs time.纯粹是负荷偏大。干燥正常进行,只是需要时间。 Continue the extension. Nothing to fix.继续延长。无需修正。
Actual RH ran consistently above setpoint实际湿度持续高于设定值 Dehumidification capacity is the constraint, not the setpoint. Turning the dial lower will do nothing — the room already cannot reach the number it has.瓶颈在除湿能力,不在设定值。把数值调低毫无作用——房间连现有目标都达不到。 Add portable units, reduce fresh-air exchange rate, check for a failed or iced dehumidifier, verify AC is holding. Escalate the same day.增加移动除湿机、降低新风换气量、检查是否有除湿机故障或结冰、确认空调是否稳定。当天上报。
RH tracked setpoint but temperature ran high湿度跟随设定值但温度偏高 AC control is marginal. Warm air holds more water and the dehus fight it.空调控制偏弱。暖空气含水更多,除湿机需额外负担。 Escalate. Note it for the load assessment on future cycles.上报。记录以供后续周期的装载量评估参考。
Day 12 is a mandatory escalation, not an automatic takedown第12天为强制上报,而非自动下架 Standing policy is that flower does not come down until it is ready, so Day 12 does not force the batch down — it forces a decision. Run the full gate, escalate to the Lead and the Supervisor the same day, and record the decision with its probable cause: load size, dehumidification, AC, hang density. What gets weighed against readiness is mold risk, the room being needed for Monday's harvest, and a downstream schedule that has already slipped. Tell the trim room lead and Rob the same day, not on the new takedown morning. 既定政策是花未达标不下架,因此第12天并不强制批次下架,而是强制作出决策。执行完整判定,当天上报主管与上级主管,并记录决定及可能原因:负荷量、除湿、空调、挂晾密度。需与达标程度一并权衡的是霉菌风险、周一采收需要腾出房间,以及已经延后的下游排程。当天即告知修剪房负责人与 Rob,而非等到新的下架日早晨。

Daily checks — Day 1 through takedown每日检查——第1天至下架日

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Checklist state resets on refresh. Record the day's readings on the paper log. 刷新页面后清单状态会重置。请将当日读数记入纸质日志。

Handoff to post-processing交接至后处理

Takedown feeds directly into Stage 1 of the Post-Processing SOP. 下架直接进入后处理 SOP 的第1阶段。

Flower goes straight to the trim room花直接进入修剪房 It does not sit in the buck room, a hallway, or on the dry room floor after take-down. Bucking happens in the trim room at 58–62°F / 55–60% RH — the buck room cannot hold that target, the trim room can. 下架后不得停留在摘花房、走廊或干燥房地面。摘花在修剪房进行,条件为 58–62°F / 55–60% RH——摘花房无法维持该目标,修剪房可以。
  • 27 gal tote, 6–7 lb max during cure. Do not begin bucking until the tote is full.27加仑周转箱,熟化期间最多 6–7 磅。周转箱装满前不要开始摘花。
  • Pass the takedown-day readings forward on the batch record. Rob judges cure length by moisture — the entry moisture is the starting point for that judgment, and he should not have to guess at it.将下架当天的读数写入批次记录并传递下去。Rob 依据含水量判断熟化时长——入口含水率是该判断的起点,不应让他靠猜测。
  • On any extended cycle, tell the trim room lead verbally as well as on paper — and tell them as early as the Day 5 or Day 7 read, not on the takedown day.任何延长周期都须口头告知修剪房负责人,而不仅是书面记录——且应在第5天或第7天读数时就告知,而非等到下架当天。

Troubleshooting故障排除

Symptom现象 Action措施
Room will not hold RH房间无法维持湿度 Check dehumidifier drains, filters, and door seal. If the fresh air intake is bringing in wet air, reduce the exchange rate and notify the Lead. Do not chase it with temperature.检查除湿机排水、滤网及门封。若新风进气带入湿空气,降低换气量并通知主管。不要用温度去补偿。
Actual RH consistently above setpoint实际湿度持续高于设定值 Capacity, not setpoint. Lowering the dial will not help. Add portables, cut exchange rate, check for an iced or failed unit, verify AC. This is the single most common cause of a batch needing extension.这是能力问题,不是设定值问题。调低数值无济于事。增加移动除湿机、降低换气量、检查是否结冰或故障、确认空调。这是批次需要延长的最常见原因。
TrolMaster disagrees with the orange handheldTrolMaster 与橙色手持仪读数不符 Recalibrate the sensor. Do not compensate by changing setpoints — you will be flying blind for the rest of the cycle.重新校准传感器。不要通过调整设定值来补偿——那样整个周期都将失去参照。
Mold or botrytis found发现霉菌或灰霉病 Remove and isolate immediately. Do not carry it through the room. Notify the Lead. Increase airflow; do not raise temperature.立即移除并隔离。不要携带其穿过房间。通知主管。加大气流;不要升高温度。
Crispy exterior, soft interior外表干脆、内部柔软 Case hardening — the dry is outrunning moisture migration. Raise RH immediately and reduce fan speed. Note it on the batch record and plan for a longer cure.表面硬化——干燥速度超过了水分迁移速度。立即提高湿度并降低风扇转速。记入批次记录并安排更长的熟化时间。
Meter readings scattered widely across the room房间内水分仪读数差异很大 An airflow or hang-density problem, not a meter problem. Reposition fans, open up crowded sections, note the affected positions.这是气流或挂晾密度问题,不是仪器问题。调整风扇位置,疏散拥挤区域,记录受影响位置。
Tagged branches disagree by more than about 10%标记枝之间差异超过约 10% The room is drying unevenly. Record which positions are fast and slow, and correct fan placement before the next cycle.房间干燥不均。记录哪些位置偏快、哪些偏慢,并在下一周期前调整风扇布置。
Batch extends past Day 10 with no clear cause批次延长至第10天后仍无明确原因 Pull the whole cycle's setpoint-versus-actual record before changing anything. The answer is almost always in that column.在做任何调整之前,先调出整个周期的设定值与实际值记录。答案几乎总在那一栏里。

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